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Evidence Guide: ICPCBF399 - Set up in-line tube making machine for sack or bag manufacture

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

ICPCBF399 - Set up in-line tube making machine for sack or bag manufacture

What evidence can you provide to prove your understanding of each of the following citeria?

Set up and adjust units

  1. Job specifications are obtained and read and tools are available for set up
  2. Draw rollers are positioned correctly and pressures calibrated
  3. Gears are changed and correctly set up
  4. Knife assembly for guillotining and serration measurements are set and accurate timing assigned
  5. Nip roller position, timing and pressures are set
  6. Pre-creaser blades are positioned in relation to one another, and angular timing fixed
  7. Centre grippers are correct in size, pressures and positioning
  8. Vacuum holes are correctly positioned and timed
Job specifications are obtained and read and tools are available for set up

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Draw rollers are positioned correctly and pressures calibrated

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Gears are changed and correctly set up

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Knife assembly for guillotining and serration measurements are set and accurate timing assigned

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Nip roller position, timing and pressures are set

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Pre-creaser blades are positioned in relation to one another, and angular timing fixed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Centre grippers are correct in size, pressures and positioning

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Vacuum holes are correctly positioned and timed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare materials for manufacturing process

  1. Substrate reels are positioned in correct unwind direction and in correct order, and web position, tension and web aligner are set up
  2. Reels are loaded according to work health and safety requirements, manufacturer’s specifications and enterprise procedures
  3. Adhesives are appropriate for the substrate, application process and machine
  4. Correct procedures for control of materials are followed
Substrate reels are positioned in correct unwind direction and in correct order, and web position, tension and web aligner are set up

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Reels are loaded according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Adhesives are appropriate for the substrate, application process and machine

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct procedures for control of materials are followed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Check set up

  1. Work area is safe and ready for production according to safety requirements
  2. All details required for the job are checked again and confirmed against job specifications
  3. Settings are checked against specifications before production starts
  4. Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted
Work area is safe and ready for production according to safety requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

All details required for the job are checked again and confirmed against job specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Settings are checked against specifications before production starts

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 Job specifications are obtained and read and tools are available for set up

1.2 Draw rollers are positioned correctly and pressures calibrated

1.3 Gears are changed and correctly set up

1.4 Knife assembly for guillotining and serration measurements are set and accurate timing assigned

1.5 Nip roller position, timing and pressures are set

1.6 Pre-creaser blades are positioned in relation to one another, and angular timing fixed

1.7 Centre grippers are correct in size, pressures and positioning

1.8 Vacuum holes are correctly positioned and timed

2. Prepare materials for manufacturing process

2.1 Substrate reels are positioned in correct unwind direction and in correct order, and web position, tension and web aligner are set up

2.2 Reels are loaded according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

2.3 Adhesives are appropriate for the substrate, application process and machine

2.4 Correct procedures for control of materials are followed

3. Check set up

3.1 Work area is safe and ready for production according to safety requirements

3.2 All details required for the job are checked again and confirmed against job specifications

3.3 Settings are checked against specifications before production starts

3.4 Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

Required Skills and Knowledge

ELEMENT

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Set up and adjust units

1.1 Job specifications are obtained and read and tools are available for set up

1.2 Draw rollers are positioned correctly and pressures calibrated

1.3 Gears are changed and correctly set up

1.4 Knife assembly for guillotining and serration measurements are set and accurate timing assigned

1.5 Nip roller position, timing and pressures are set

1.6 Pre-creaser blades are positioned in relation to one another, and angular timing fixed

1.7 Centre grippers are correct in size, pressures and positioning

1.8 Vacuum holes are correctly positioned and timed

2. Prepare materials for manufacturing process

2.1 Substrate reels are positioned in correct unwind direction and in correct order, and web position, tension and web aligner are set up

2.2 Reels are loaded according to work health and safety requirements, manufacturer’s specifications and enterprise procedures

2.3 Adhesives are appropriate for the substrate, application process and machine

2.4 Correct procedures for control of materials are followed

3. Check set up

3.1 Work area is safe and ready for production according to safety requirements

3.2 All details required for the job are checked again and confirmed against job specifications

3.3 Settings are checked against specifications before production starts

3.4 Machine is stepped to ensure scores and folds are in correct position and paper tension is corrected/adjusted

Evidence of the ability to:

correctly set up in-line tube making machines for the manufacture of sacks or bags in accordance with job specifications and performance criteria, and with minimum downtime.

Note: If a specific volume or frequency is not stated, then evidence must be provided at least once.

To complete the unit requirements safely and effectively, the individual must:

list common faults associated with folder gluer machines, the causes and corrective measures

determine requirements to ensure centre grippers are correct in size and positioning

explain adjustment requirements for blades and guillotine.